surface functionalisation & corrosion
OCAS develops new functional and aesthetic surfaces for any metal substrate to meet your specific requirements. Our skilled staff can rely on state-of-the-art equipment to prepare, apply and characterise different coatings: organic, inorganic, metallic, hybrid and/or enamel coatings. Our aim is to optimise your surface functionality, lower your production cost and make your product more environment-friendly.
The complete coating and enamelling process can be simulated in our laboratory, using a wide range of technologies. The first step is the pre-treatment of substrates including for example degreasing, pickling, phosphating and passivation. Coatings are then applied by electrodeposition, spraying (wet or powder paints or enamels), dipping, spinning or using a roll coater. A more advanced technique is Chemical Vapour Deposition, allowing the deposition of very thin layers (20-50 nm) on a variety of substrates. Our curing methods include conventional, infrared (IR) and ultraviolet (UV) curing.
We are able to perform the full characterisation and testing of different technological aspects of surfaces from macro to micro and even to nanoscale: flexibility, adhesion, hardness, wear and staining resistance, colour, gloss, appearance, etc. Both outdoor exposure racks as well as accelerated corrosion cabinets are available to check the corrosion behaviour and durability of materials and coatings, including the evaluation of buried structures in different soil types.
In addition to these standardised tests, we are also equipped to perform electrochemical measurements using impedance spectroscopy, Scanning Vibrating Electrode Technique (SVET) and Scanning Kelvin Probe (SKP). Read more about how our scanning flow micro-cell boosts our study of fundamental corrosion reactions.
OCAS’s expertise in alloy and coating design, metal surface engineering, non-standard testing and modelling supplements Endures’s current knowledge on corrosion, electrochemistry, MIC (microbiologically influenced corrosion), antifouling and protective coatings. The Endures team of experts helps its customers to reduce their corrosion costs by selecting appropriate materials and protecting structures in marine and corrosive environments. Endures conducts applied research on vessels, offshore installations and land-based structures and buildings to determine the type of corrosion damage, including MIC (microbiologically influenced corrosion), and to prevent future damage. Based in the harbour of Den Helder, Endures has a C3/C4 seaside testing location to expose samples to maritime exposure conditions both aerial and immersed, as well in the tidal or splash zone. Endures also has a raft for efficacy tests of antifouling paints and can carry out lab experiments in running natural seawater.
Together with Flanders Materials Centre (FLAMAC), a division of SIM, we make an accelerated development of new coatings possible, thanks to the high-throughput experimentation technology. Specific software and equipment allows fast and precise preparation of the formulations. The High Throughput Technology is based on an automated formulation, application and curing of coatings. This quick screening not only allows for cost reduction. It also reduces the research time to obtain the perfect coating for your application, thus reducing your time-to-market. Explore Flamac’s high-throughput experimentation technology service.